I agree with a lot of what our resident IE guy (which I hope you will stick around for) but that the same time its now getting to the point where enough is enough. People can only be so efficient....and we're hitting that mark. Expecting (though not able to be enforced) everyone to load at 220pph regardless of age, health etc. without misloading is ridiculous. Our IE guy was to be the shining example for us one day and you know what? He had 7 misloads as well...in one car. Its no so much that we don't want to work hard, its just when you (or operational management, not sure which it is) set the standards that are only achievable on everyones best day (collectively in all aspects of the shifts operation)...it weakens morale. People don't care because they know its near impossible to make it anyway so they do the best they can (which is all they have to do) and let the chips fall where they may. Do I hope we don't misload? sure, do I think its realistic that it should be that way everyday or be brow beaten for it the next? NO.
Then we have our glorious new technology that was supposed to make the job easier (therefore help with turnover), with less misloads and save us time. Well I'll tell you at least in our center this is not the case. The job itself is not any easier its the same as before, we have more misloads and any time we would have saved is sapped due to checking PALs vs Shipping Label, Peeling PALs and the additional truck that you likely picked up since it started. PAS was not the answer everyone hoped, it has the potential, but its just not there yet. Part of it is the seeming lack of ambition to fix it. They know parts of it are beyond busted, I just don't know if they have a plan to fix it (in my building). Part of it is also the training or rather the lack thereof. It seems most supes now have very limited operational experience. For example having a supe who has never preloaded training new hires how to load a brownie....not a wise decision. Not to mention since PAS started, it seems we stick a newbie in a car and tell them to "have at it". Also a bad idea. Then we have an even worse idea which is to point out everything they do wrong and never emphasize what they do right. Add to that the 8.50 hourly rate, which can be matched or exceeded by nearly any other employer and you have the mystery behind UPS' ridiculous turnover problem.
You could also add that upper managements laughable complaints such as a line not wrapping. Well one line in particular doesn't get hit until a certain load comes. This load arrives at the end of the day so we double the people in the primary, double the people sorting on the slide to the boxline to get it done and hope to god the same amount of preloaders can keep up with it (never happens, but they keep hoping for a different result). We make a mess then get a lecture the next day for not wrapping/stacking out at the end of the day....for something beyond our control. It gets old and its as though they think we're lying when we tell them why. Its really getting bad at my center as far as the trust + being in this together thing goes.
Its funny we don't get PCMs that often anymore, so we (the workers on our line) came up with our own: just remember you suck, you misload way too much, you're not fast enough and never will be, but hey thanks for showing up, now theres 500 percent left lets wrap it up.
I've been here almost 3 years (not long compared to some I know) but even in that amount of time I notice the place getting worse all to please a bunch of analysts that know precisely dick about this business and how it works....rather convenient. I like the people I work with (hourly and most management alike) its the only reason I'm still here, that and to see the new trends they come up with and to say I told ya so when they don't work out.