This is really getting old...
PAS would work if the previous standard of work was acceptable...its not. If a preloader who previously had no misloads (or rarely any) prior to PAS all of the sudden has them more frequently its THEIR fault for pushing something I'm sure none of them wanted?
I know exactly when all of the misloads (granted we don't really have many on my line) occur. At the near end of the day when the last load that directly affects my line starts. We throw extra (and by we I don't mean me) people in the unload to get it done, then extras on the slide and my line gets absolutely pounded so they must rush to get it done before the drivers get to the line. Am I an advocate of this practice? Absolutely not. Oh and by the way, this is a boxline we're talking about here. A boxline that is rigged to be on the fast speed all the time now (since PAS believe it or not). I had always suspected it as a loader but could never prove it, when I became a supe it was confirmed. Anyway, I have picks that do 900-1200+ on my line and when the unload is done in three hours or less (often the case) that means they're getting a flow rate of 300-400+pph, but they are only pulling at 200 an hour on average (217 avg in my area) which is to say not fast enough to keep up with the rate. A fellow supe and myself have crunched those numbers and they are indeed accurate and impossible odds. Then add to that the number of damages caused by jamming packges on the slide that are fed down to the loaders because theres "no time up there to tape them at this rate" (BS btw) that preloaders have to tape up with the time that they already don't have. I could go on, but I'm tired.
Have you done the job you're so eager to discipline bloodybrown? I'm just curious. I don't mean for a day for a week or for a couple months. Have you had this job beforehand? Because I have. 2.5 years before becoming a sup and I had it both ways and anyone who did will tell you they had less misloads under the Alpha-Charts. I had about 5 in a year before, I had 7 (4 out of syncs, 3 label flips) my first day on PAS....back then both of those counted as missed for preloaders.
However for a time under PAS I went 4 months without a misload, system flip, out of sync, I was on a decent pick (about 800-900pcs) for a time and avged about 200-210 pph (doesn't count me helping others or the fact my cages were nearly bone dry from 545 on.) However I started at 4am and had the time to check everything. Was I under utilized? Sure I did 1000+ in my sleep with no misloads on the alpha charts, did I care? nope I was happy. They soon bumped me to 1100+ pieces and a 400 start time...you can guess what happened. I had them every few days with a 244pph avg. So I slowed down and looked at them more closely. Then I got hammered for not wrapping. At that point I didn't care, I can't get fired for my pace (244pph is NOT slow by any means), misloads? possibly, so I just dealt with it. I know you're saying I previously did about this volume no problem so whats the deal? well I only had to check one label before and I KNEW where it went (memorized the charts, you had to) on the truck. I Then I was bumped to a 1200+ pull (because I got that one down) and thats when I basically stopped caring about wrapping my pull and just focused on no misloads. Did I wrap? sure but not before 8:30 like they wanted yet still above plan at around 235pph. I was constantly told to go faster, though one day I told my supe if he can do it better he's welcome to take it (considering it always took him and 2 others to do my pull when I was out).
It should not be the preloaders problem for out of syncs and label flips. The primary should be held accountable for out of sync PALs (which we do at our building now) and DCAP/PDS for system flips/bad corrections which they are. However previously it was all thrown at the preloaders. We're giving them less time to do all this as well because some wingnut in IE (maybe its just our IE guy I'm really not sure) says PAS makes things faster lol. This IE guy has gone on record in saying preloaders are not allowed time to check labels in calculating planned PPH...another blunder in my opinion. Our manager tells us it takes no extra time...he has also admittedly never done this job so to me his argument holds no water. The rate that seems to be the threshold is 200pph around here. Are there people who can do this faster, sure. Should they be what we base the number on? No, but they probably would be.